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Why Would Anyone Build An S-10?!

Chevy S10 Exterior Front
Jordan May | Writer
Posted October 22, 2008

But What If You Did?

The next time you are in the desert, take a look around and make note of the makes and models of trucks that surround you. We would bet that you would not find very many, if any, Chevrolet S-10 pickups lurking around. Although the S-10 has its advantages and disadvantages, it just isn't that popular of a vehicle for high-speed off-road driving. Why? Well, we don't claim to be S-10 experts, so we headed down to G-Machine Racing (GMR) located in Signal Hill, California, to speak with lead fabricator Jason Heard. Jason has owned, modified, custom-built, and raced S-10 trucks for a number of years and is a wealth of information.

Off-Road:Jason, can you tell us about some of the advantages of owning a Chevy S-10?

Jason:The S-10 has a great 4.3L V-6 engine. It's a stout powerplant that offers a great power-to-weight ratio with Chevy reliability. There is a great deal of performance enhancements that can be made easily, including cold-air intakes, programmers, headers, exhaust systems, and more. Also, with the addition of a 180-degree F thermostat and dual electric fans, the stock radiator is capable of cooling the 4.3L engine in all off-road conditions.

Off-Road:What do you think about the truck's tranny?

Jason:The stock automatic and manual transmissions are not the strongest compared to its competition, but they will take a good beating. With stronger gearing to compensate for the oversize tires, the transmission will be very reliable. We have found that during high-speed driving in the desert, the transmission locks up well and puts the power to the ground.

Off-Road:If the S-10 has so much going for it, why do you think they are not popular in the desert?

Jason:The S-10 is a rare sight in the dirt. The majority of builders will prefer to build other makes and models either because of the ease of building or due to less aftermarket suspension systems available. GMR feels that because there are so few S-10s out there, it adds a cool factor to having a well-built S-10. That is why we specialize in fabricating them.

Off-Road:OK, so you told us about why you like the truck, but let's talk about its disadvantages.

Jason:First, the truck has some inherent frame-weakness issues. There are a few critical areas on the S-10 that have a tendency to bend and flex when being pushed hard off-road. Under the firewall, there is a small 8-inch section of the frame where the majority of flexing and failure occurs. During testing, we have noticed that after a hard day in the dirt, the engine had moved quite a bit, as well as this section of the chassis. Another weak point in the chassis is just behind the cab. There is a C-channel section that tends to flex during hard abuse, which causes nothing but problems.

Off-Road:If you wanted to address these issues and resolve them, what would you recommend?

Jason:A solid cage that is properly designed and goes through the firewall connecting to the chassis will solve the front-end flex problems. In the rear, you can either go fully custom and chop off the rear half of the truck and custom-build a new rear half or have the rear framerails boxed in.

Off-Road:We have heard a lot of people having problems with their control arms. Is this common?

Jason:Yes. The stock upper arm chassis mounts are a constant problem with any S-10 that sees even moderate abuse. The mount tends to tear from the frame due to abuse during full droop and bump. We feel the stock cross-shaft is weak and does not provide enough strength for an off-road suspension. This is more than likely one of the chief reasons you don't find as many aftermarket suspension systems for the S-10 compared to other small-body trucks.

Off-Road:Can you gusset the shaft or increase its strength somehow?

Jason:Plating in the upper control arm mounts can help the issue, or you can remove them entirely and fabricate new mounts. Either way you fix the mount, leaving it in the stock location is only a temporary fix. The proper way of solving this issue is to move the entire mount for better travel geometry. We have a J-arm S-10 suspension that relocates the mount to the frame and uses GMR Heim joints for the pivots on 5/8-inch Grade 8 bolts that will kill any strength issues.

Off-Road:We have noticed on a few S-10 trucks that the steering often becomes a problem off-road as well. Your thoughts?

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