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June 2010 Willie's Workbench

Posted in Features on June 1, 2010 Comment (0)
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The water pump. Not something that you give a lot of thought to-that is, until it fails and leaves you stranded someplace where you don't want to spend the rest of your life. Water pumps are kind of funny-they can fail after fewer than 60,000 miles or go way over 250,000 miles. A lot of its life depends on how it's treated. No, you don't have to go out, raise the vehicle's hood, give it a pat and say "Nice water pump, good job," but you do have to give it a helping hand once in a while.

Water pump failure comes in several forms. The first and worse is catastrophic failure where the water pump's hub bearing freezes up and no longer will let the impellers turn. The second is where the seal assembly just past the impellers fails. When this happens, air can leak in, which allows air pockets within the engine, thus leading to overheating and radiator or coolant leakage. The third is wear to the impellers that prevents a positive circulation of coolant throughout the engine and radiator.

There are several things we can do to prevent early water pump failure. Let's start out with the fan. Yes, the fan. Bent blades or a loose fan clutch hub can set up a vibration that will lead to unequal loads on the water pump's bearing as well as the seal. This will soon cause the seal to start leaking.

It's easy to check for bent blades with a visual inspection. It's almost impossible to straighten a fan blade should you have a bent one, so don't even try. Buy a new fan. You can check for a worn clutch hub by pushing up and down on the hub assembly with the belt loosened, checking for any movement. It would probably be a good idea to have the engine not running when doing this-it's easier on the fingers.

Excessive belt tension can also put too much side loading on the water pump's bearing and cause early wear, so follow the factory recommendations for how tight the belt should be. The thing is that almost any vehicle manufactured after 1990 uses a special self-tensioning device as well as a single serpentine belt that connects to all the accessories. On V-belts or on a serpentine belt, a service manual will usually tell you to use a tension gauge to check for the proper tension. Just what every guy has in his toolbox, right? Okay, while it's not as precise, here is what you can do. It really doesn't make any difference as to what kind of a belt your engine has. Put a straight edge along the length of the belt and a ruler at a 90-degree angle to the belt. Push down on the belt with your thumb.

A rule of thumb (yes, that is a pun) is that if the distance between the pulleys is less than 12 inches, the belt should deflect about 1/4 inch. Over 12 inches, it should deflect about 1/2 inch. It's not rocket science to make an in-between-the-numbers adjustment. While you have that straight edge out, make sure that all the pulleys are in alignment. This is pretty important, as misalignment of the pulleys can lead to early belt failure as well as bearing failure in the driven unit, be it the power steering pump, water pump, or alternator.

Keeping the coolant clean is a very important part of water pump maintenance. Flakes of rust or hardened mineral deposits not only can damage the pump's seal, but wear away the pump's impellers. The additives in coolant lubricate the seal, and over time, they lose their effectiveness, so it's important to replace the coolant on a regular basis. In fact, should you have a water pump failure, it's also a good idea to totally flush the cooling system.

Signs of impending failure: Seal failure can usually be foreshadowed by bearing failure, but not always. A sure sign of bearing failure is a noise coming from the water pump. It can be anything from a deep growl to a high-pitched squeal. As the bearing wear gets worse, it will eventually allow enough shaft movement to take out the seal. On the bottom side of the shaft housing is a small vertical hole. When the seal leaks, coolant will exit this hole. Generally, at first all you may notice are a few drops of coolant under the vehicle. This can, in a matter of minutes to weeks, develop into a strong stream.

Something else to keep in mind and not confuse with a bad water pump is a leaking radiator hose where it mounts to the water pump. Sometimes without some serious detective work, it's hard to tell the difference. Don't confuse a bad bearing squeal with noise coming from another one of the accessories, the belt-tensioner bearing, or just plain belt squeal. A belt that is too loose will squeal at engine start-up or when a load is placed on it, such as the A/C pump locking on or when turning and the power steering pump is activated.

Misaligned pulleys will cause the belt to squeak, usually at a rhythmic rate. Oh, and that "belt dressing" they sell in auto parts stores? Don't bother-it's just a temporary cure. As it wears off, the belt noise will come back. Fix the problem. Sometimes, if the belt has been slipping for any length of time, it will become glazed. Once this happens, the only cure is to replace it.

Another sign of water pump failure can be with the vehicle overheating. If the radiator is known to be in good condition, the fan and shroud are matched and properly positioned, and nothing is blocking airflow through the radiator, do consider the water pump. Impellers, depending on the type, can be damaged by corrosion or the ports partially blocked by corrosion. Generally speaking, if you need to replace the radiator, it's also time to replace the water pump.

Regular coolant changes to keep the radiator clean, providing the proper additives for lubricating the water pump's seal, and making sure the pulleys are in alignment and belt tension is correct-all will help to ensure a long life for the water pump.

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