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Grinding Gusset

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Checking the fit often, I contoured the gusset with a grinder until the fit was dead-on. I tacked the gusset in place with multiple tack welds and then began to fuse the gusset to the housing with 1- to 2-inch stitches. Welding only a little at a time and allowing generous cool-off time between the welds minimizes warpage

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