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1302or 02 Warn Zeon Winch Winch Cutaway

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You’ll notice in this cutaway of the Warn Zeon that the electrical brushes are mounted inboard closer to the aluminum drum to work as a giant heat sink. The new series wound motor also has ridges all around to improve cooling under heavy usage. You’ll also notice that the whole chassis is constructed out of cast aluminum for greater overall strength as well as longer run times and faster cool-down times. The Zeon also has no exposed electrical wires as the control box connects to the motor via thick copper buss bars to ensure a solid electrical connection.

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