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Cut Panels Plasma Cutter

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Cutting out the panels was done with the Miller plasma cutter for initial rough cuts to within 1/2 inch of the cardboard template, then a bandsaw was used to cut the panels down to within 1/8 inch of the final size. Then a larger disc sander was used to trim the panels to a perfect fit. Taking little steps like this is time-consuming, but I wanted the panels to fit tight and inside the tubes on the exterior of the buggy.