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40th Anniversary 2002 Toyota Tacoma 4x4 Pro Comp Suspension

Toyota Tacoma Wire Retainer Removal
To remove the stock upper... 
   
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Toyota Tacoma Wire Retainer Removal
To remove the stock upper ball joint from the front uprights, which you must do in order to install the kit's extensions, use diagonal cutters to clip the wire retainers, then remove the protective boot. Reuse the white Toyota grease-it's some of the best stuff you can find.
Toyota Tacoma Ball Joint Press
Use your long snap-ring pliers... 
   
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Toyota Tacoma Ball Joint Press
Use your long snap-ring pliers to remove the retaining ring from the upper ball joint. Then you've got to use a big press to remove the production ball joint.
Toyota Tacoma Ball Joint Extension
To install the ball joint... 
   
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Toyota Tacoma Ball Joint Extension
To install the ball joint into the extension, place the joint sideways and slide it into the hole. Then tighten the ball joint.
Toyota Tacoma Ball Joint Snap Ring
Reinsertion of the OEM ball... 
   
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Toyota Tacoma Ball Joint Snap Ring
Reinsertion of the OEM ball joint into the Pro Comp extension can be tricky. It is important to make certain that the joint is straight all the way around before inserting it. Installation is complete when the large snap ring fits solidly and completely into its milled groove.
Toyota Tacoma Ball Joint Assembly Install
Attach the new ball-joint... 
   
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Toyota Tacoma Ball Joint Assembly Install
Attach the new ball-joint assembly to the upright. Make certain that the vertical line in the casting is lined up with the center of the hub assembly.
Toyota Tacoma Up Right Assembly
Pro Comp has a great method... 
   
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Toyota Tacoma Up Right Assembly
Pro Comp has a great method of strengthening the stock Toyota upright/spindle assembly. Use of this additional spindle support bracket (arrow), supplied in the kit, adds strength and rigidity.
Toyota Tacoma U Bolt Bend
Use a large hammer to conform... 
   
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Toyota Tacoma U Bolt Bend
Use a large hammer to conform the U-bolts to the back of the spindle assembly.
Toyota Tacoma Drive Shaft Removed
Now the real work begins.... 
   
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Toyota Tacoma Drive Shaft Removed
Now the real work begins. Start by loosening the driveshaft at the front of the truck and removing the steering rack. It is critical to lock the truck's steering in place in the center position and remove the key. Rotating the wheel will damage the mechanism and will disconnect the airbag, horn and cruise-control system.
Toyota Tacoma Cross Member Cut
The stock Toyota crossmember... 
   
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Toyota Tacoma Cross Member Cut
The stock Toyota crossmember is cut vertically with a Sawzall. Make certain you mark carefully before cutting. You'll want to trim the edges with a small disc grinder. Be certain you have all the right clearances-it took us some time and refitting of parts to get it just right.
Toyota Tacoma Cross Member Unit
After the crossmember is cut,... 
   
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Toyota Tacoma Cross Member Unit
After the crossmember is cut, it's a good idea to paint the surface with flat black spray paint to prevent rust. Now it's time to install the new front and rear Pro Comp crossmember units.
Toyota Tacoma Cross Members
New crossmembers and steering... 
   
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Toyota Tacoma Cross Members
New crossmembers and steering rack mount are now bolted in place and ready for refitting of the Toyota steering rack.
Toyota Tacoma Adjusting Cam Bolt
Reinstallation of the Tacoma's... 
   
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Toyota Tacoma Adjusting Cam Bolt
Reinstallation of the Tacoma's front A-arms is relatively straightforward. Just be certain that the adjusting cam bolts are correctly reinstalled, as shown.
Toyota Tacoma Cross Member Bump Stop
The completed assembly shows... 
   
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Toyota Tacoma Cross Member Bump Stop
The completed assembly shows the new bumpstops incorporated nicely into the front-suspension crossmembers.
Toyota Tacoma Brake Line View
Use of this lift kit dictates... 
   
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Toyota Tacoma Brake Line View
Use of this lift kit dictates a need for longer brake lines. Pro Comp provides new stainless steel lines that fit perfectly.
Toyota Tacoma Front Coilover Shock
Installation of our trick... 
   
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Toyota Tacoma Front Coilover Shock
Installation of our trick coilover front shocks is straightforward. These trick assemblies feature ride height and pre-load set at the Pro Comp factory. They are ready to install right out of the box.
Toyota Tacoma Skid Plate Install

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