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2007 Jeep Wrangler Rubicon - Rugged Out Fit - Project Con Artist

Part 3: Bumpers, Winch, And Lights

By Sean P. Holman, Photography by David "Hambone" Hamilton, Sean P. Holman

One of the most functional modifications you can do to any 4x4 is the addition of heavy-duty bumpers, a winch, and auxiliary lighting. We wanted a set of bumpers that would handle the rigors of off-pavement use, as well as a bumper-mounted spare-tire carrier that would relieve the tailgate hinges from the weight and stress of a spare tire. We spoke with the folks at Mopar, Jeep's accessory division, about some of their products we saw at last year's SEMA show. The clean design and integrated look of Jeep's Mopar bumpers got our attention. The fact that they were durability tested to the same standard as the Jeep itself, let us know we wouldn't have some rusted-through hulks hanging off our Jeep in a few years. Also, Mopar's bumpers were developed to work properly with the airbag sensors in the case of an accident and the fact that they were designed to work with Warn's line of recovery winches was an added bonus, considering we had our eye on the 9,500-pound-rated 9.5ti Thermometric bad boy. Mopar offered up its bumpers and told us that the company also had auxiliary lighting available for the JK that would work with the original wiring harness. Lastly, the Mopar products can be financed with the vehicle purchase, and if added after the new vehicle purchase, you get the balance of the new vehicle warranty or 12 months, whichever is greater ... a win-win for all.

For the installation, we scheduled an appointment with the professionals at Huntington Beach Chrysler Jeep in Huntington Beach, California, where their service department installs accessories on a regular basis for vehicles on the showroom floor. They were happy to assist us with the install, and got our bumpers and accessories on the Jeep in time for Moab's annual Easter Jeep Safari.

  • 1. Once Project 'Con Artist was secured on the rack, we began by removing the rear bumper.
  • 2. Next, the new brackets and new Mopar rear bumper were lifted into place and shimmed and aligned before tightening.
    2. Next, the new brackets and new Mopar rear bumper were lifted into place and shimmed and
  • 3. The Mopar rear-bumper kit removes the stock spare-tire mount and comes with a new third brakelight assembly, interestingly enough the same piece used on the TJ.
    3. The Mopar rear-bumper kit removes the stock spare-tire mount and comes with a new third
  • 4. We then mounted the pivot post for the spare-tire carrier arm to the frame and through the bumper, lubricating it liberally with grease.
    4. We then mounted the pivot post for the spare-tire carrier arm to the frame and through
  • 5. Before the carrier arm could be put into place, we had to insert the bushings.
  • 6. Next, we slid the carrier arm over to the pivot post and torqued it down.
  • 7. The latch is then aligned in order to mark and drill the holes for the latch ramp.
  • 8. The latch ramp is then installed and tightened down.
  • 9. The spare-tire mount itself must be drilled-the mounting hole being determined by your wheel-and-tire package-before being attached to the carrier arm.
    9. The spare-tire mount itself must be drilled-the mounting hole being determined by your
  • 10. Wrapping up the rear installation, we installed our spare wheel and tire onto the new carrier.
    10. Wrapping up the rear installation, we installed our spare wheel and tire onto the new
  • 11. Moving to the front, the factory bumper was removed.
  • 12. Warn supplied us with its excellent 9.5ti Thermometric winch, which offers a stylish, low-profile housing, as well as an operator-feedback function to prevent overheating of the motor.
    12. Warn supplied us with its excellent 9.5ti Thermometric winch, which offers a stylish,
  • 13. Before the Mopar front bumper could be installed, the fairlead had to be attached to the bumper and the winch needed to be mounted.
    13. Before the Mopar front bumper could be installed, the fairlead had to be attached to t
  • 14. The factory tow hooks are then removed from the stock bumper and attached to the Mopar bumper before the whole assembly is mounted to the front of the Jeep.
    14. The factory tow hooks are then removed from the stock bumper and attached to the Mopar
  • 15. To hide the Mopar crash cans, these plastic covers are put into place.
  • 16. Lastly, we installed Mopar's skidplate to the front bumper, protecting the electronic sway-bar disconnect assembly.
    16. Lastly, we installed Mopar's skidplate to the front bumper, protecting the electronic
  • 17. Optima also supplied us with a Yellow Top deep-cycle battery, not only to help with starting and electronics, but also to give us longer and stronger pulls with the winch if the engine stalls.
    17. Optima also supplied us with a Yellow Top deep-cycle battery, not only to help with st
  • 18. To complement the Jeep's rear bumper, ARB sent over some bumper clevis shackles to make hooking up for recovery a breeze.
    18. To complement the Jeep's rear bumper, ARB sent over some bumper clevis shackles to mak
  • 19. As you can see from the front and rear views, the Mopar bumpers are well integrated into the JK's design.
    19. As you can see from the front and rear views, the Mopar bumpers are well integrated in
  • 20. Mopar also supplied us with these windshield pillar-mounted light tabs and Hella-made auxiliary lights, which can be spliced into the factory harness.
    20. Mopar also supplied us with these windshield pillar-mounted light tabs and Hella-made
  • 21. This is the new dash-mounted switch that operates the auxiliary lights.
  • 22. Mopar also offers these Hella-made foglight replacement lights, which operate off of the factory foglight switch and replace the factory foglights that you lose when installing the Mopar front bumper.
    22. Mopar also offers these Hella-made foglight replacement lights, which operate off of t

Real-World Thoughts
So far, we have had these bumpers on our JK for six months and 6,000 miles, and couldn't be happier with the performance. They have taken major rock hits without deforming, and the finish only has minor rock rash. Thanks to an errant boulder, we did have to replace one of the crash can covers, but that can be easily done. We think the Mopar bumpers offer several benefits that will be attractive to many new JK owners.



SOURCES
Optima ARB
2-06/-264-1669
www.arbusa.com
Huntington Beach Chrysler Jeep
www.hbjeep.com
Warn
5-03/-722-1200
www.warn.com
Mopar
www.mopar.com
By Sean P. Holman
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