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Jeep Grand Cherokee - Project Ain't It Grander

Part 6: Finishing It Up

Photography by Willie Worthy
Yes our Project Ain't it Grand-er looks a lot different than a stock Grand does. The difference is quite apparent when a stocker is parked next to it.
Yes our Project Ain't it Grand-er looks a lot different than a stock Grand does. The diffe

Is our Grand Cherokee finished yet? I doubt it. We're still contemplating a few more things to do in the future, like perhaps some wide custom fender flares, a rollcage, going up to 35-inch tires, going down to deeper gears, and perhaps some minor suspension and steering changes. For now, though, it's time to enjoy what we have and run it like we stole it (well, not quite that bad).

The MasterCraft seats were the first modification we made to the Grand; we just wanted to see how we liked them before reporting back. We definitely do. We have used MasterCraft and other manufacturers' seats on projects in the past, and can unequivocally say MasterCraft seats are quality above the others. We opted for the Baja RS model. That's the one with the reclining backs. We also went for the option of a taller back, seat heaters, and a headrest moved a bit more forward. The reclining back allows easier access to the rear seats or storage area of two-door vehicles; however, we wanted them for the multi-position back angle. On long drives, it's nice to be able to change the back position. We had to fabricate a new cross bracket, but we were able to make use of the original power seat's forward and back adjustment as well as seat angle. A simple aluminum plate mounted the controls in front of the lower seat cushion. This was necessary because the seat's wider design prevented access along the side.

Our rear Tomken bumper and tire carrier had some changes done to it. The first came from Tomken in the form of a new latching mechanism that's easier to operate and prevents rattles, unlike the original mount. We also moved the entire assembly over so the tire is now centered with the back of the Jeep. This made room for the mount we built to hold our Power Tank.

These hood louvers from Gen-Right were the perfect way to eliminate excessive heat from the engine compartment.
These hood louvers from Gen-Right were the perfect way to eliminate excessive heat from th

The second change to the Tomken bumper was each corner got cut at a 45-degree angle and replated. Partially we did this for looks, and partially because we'd caught our leg on the sharp corner several times. The factory exhaust is designed to exit below the bumper. After smashing the tip a couple of times, we finally figured we could cut a hole through the side of the bumper, sleeve it with a piece of tubing, and run the exhaust pipe through it. No more smashed tailpipes. Oh yeah, we had to relocate the license plate to the left side of the bumper and add a license-plate light.

I am not sure how we have gotten along without our Power Tank up to now. The big problem was that we just couldn't figure the right location to mount it inside the vehicle without taking up valuable inside storage space. The outside mount we constructed on the tire carrier works perfectly. It does invite the notion that someone else might want it more than us, so we've added a padlock and a heavy-duty steel cable for better security and found a weatherproof bag to cover the regulator. We keep the hose inside until needed, and it will reach all four corners with the tank in place.

Another accessory we're really pleased with is the "mountaineer rack" from Olympic 4x4 Accessories. This lightweight rack is held to the Grand's floor with some trick hold-down retainers, making it a one-minute job should you want to take it out. We found it so useful that ours stays in all the time. Heavy stuff like toolboxes and ice chests go onto the floor, and light stuff like jackets and such go on top. The factory cargo net that came with the Jeep is close to a perfect fit to secure our gear in place.

While we were at it, we also ordered up a roof rack from Olympic that was designed for a Cherokee XJ. Now, Grands don't have gutters like XJs do, which is the standard for mounting most roof racks, so we made up some special brackets that fit the factory roof-rack rails and modified the XJ rack to fit these. Most likely by the time you read this, Olympic will have it in production.

  • We had a tough time trying to figure out where to mount the two switches for the front ARB Air Locker. Finally, after taking the dash apart, we found room and placed the air-compressor switch on the instrument panel just below the fuel gauge, and the locker switch on the flat plate just next to the steering column.
    We had a tough time trying to figure out where to mount the two switches for the front ARB
  • We put a full set of Catch All floor mats in the Grand. They do a great job of catching the trail crud off our feet, and are easily cleaned by vacuum or a garden hose.
    We put a full set of Catch All floor mats in the Grand. They do a great job of catching th
  • We went for the MasterCraft seats with the reclining feature. The Gray-on-Gray covering pretty much matches the factory interior colors. We had them raise the backs 4 inches, move the headrest forward a bit, and add seat heaters and a lumbar support.
    We went for the MasterCraft seats with the reclining feature. The Gray-on-Gray covering pr

On hot days, our Grand's cooling is close to marginal, so to help it out we cut some holes in the hood and installed some Gen-Right louvers. Yes, they helped by letting that much more hot air out. We had to make a cut-out pattern that fit between the hood-stiffening braces on the underside and then transfer it to the top of the hood. We were then able to mark the outline with tape and cut the hole with a saber saw. The supplied colored pop rivets hold it in place.

We're still playing with shocks, alternating between some larger-bodied Rancho 9000s and some Bilstein 5100s. We will let you know what we like best for our application in the future.

From some scrap aircraft Lexan we had laying around, we fabricated some mud flaps for the rear tires. Otherwise, with our 31/2 inches of backspacing on our 8-inch Mickeys, the tires hang out of the fenderwells just enough to interest local law enforcement.

Because of the frame stiffeners we used from T & T Customs, we had to ditch our rocker guards. Bob at T & T made us a set of trick heavy-duty ones that offered improved ground clearance and better body protection. However, the drawback was that they made one of our height-challenged drivers have a difficult time getting in. Plus, getting out made for a dirty pant leg. We solved the problem with a compromise design that we built ourselves, which also served as a step.

Our battery had been on its last legs, so it was time for a new one to replace the generic auto-parts-store brand we had been using. We went with an Odyssey PC1500. It's a dry-cell sealed battery that uses thin-plate pure lead technology. It works especially good in cold-weather climates, retaining 70 percent more starting power at -4 degrees than a wet cell battery. (This project lives in Montana where, as I type, the temperature is just above zero.) It's also a deep-cycle battery, meaning heavy discharges such as winching don't kill it.

To keep our carpets clean, we again went with the Catch All Mats. We used them in the original Ain't it Grand project, and they worked great at catching and holding all the snow, slush, cow manure, dirt, and trash we carry in on our boots. They clean up nicely with a garden hose. Our only complaint with them is that they don't stay in the exact same molded position that follows the floor contour. The first set lasted about five years, and we expect the same good service.

Almost forgot about the switches-yes, switches. The seat-heater switches we mounted in the shift quadrant on the center console, and the relay for them under the dash to the right of the steering column. For the ARB lockers, we found room on the dash for the two switches just left of the instrument cluster. We mounted the pushbutton for the rear electric locker on the front side of the center console.

Finished yet? No, not really, but it's a great driver like it is and maybe-no, for sure-next year we will have some more things to show you.

  • We built these nerf-bar rocker-panel protectors out of some 1.5-inch heavy-wall DOM tubing. The dimple-died holes in the 14-gauge flat plate add some strength, and the dropped-step portion makes entry and exit a lot easier.
    We built these nerf-bar rocker-panel protectors out of some 1.5-inch heavy-wall DOM tubing
  • We are really happy with the usefulness of our Mountaineer Rack from Olympic 4x4 Accessories. It makes for a lot more useful and safer storage of trail gear.
    We are really happy with the usefulness of our Mountaineer Rack from Olympic 4x4 Accessori
  • Lots of changes here to our Tomken rear bumper. We cut the square corners off and plated the ends for more clearance, added a cut-out for the exhaust to exit through, moved the tire carrier over to center the tire, and built a custom mount to hold our Power Tank.
    Lots of changes here to our Tomken rear bumper. We cut the square corners off and plated t
SOURCES
ADDCO Nifty Products/Lund International
Alloy USA Olympic 4x4 Products
ARB USA
800-761-8192
www.arbusa.com
Power Tank
www.powertank.com
Bilstein
14102 Stowe Dr.
Poway
CA  92064
858-386-5900
www.bilstein.com
PSC Motorsports
www.pscmotorsports.com
Crown Automotive
7-81/-826-6200
www.crownautoparts.com
Quadratec
8-00/-745-2348
quadratec.com
Eaton/Detroit Locker
www.eatonperformance.com
Rancho
500 N. Field Dr.
Dept. 4WDSU
Lake Forest
IL  60045
Enersys
www.odysseyfactory.com
Rusty's Off Road
Gen-Right Off Road
8-05/-584-8635
genright.com
Stainless Steel Brakes
Clarence
NY
8-00/-448-7722
ssbrakes.com
J.E. Reel Drive Line Specialists
www.reeldriveline.com
Superior Axle
www.superioraxle.com
JKS Manufacturing
www.jksmfg.com
Superlift
superlift.com
K&N Engineering
1455 Citrus Ave.
Riverside
CA  92502
800-858-3333
www.knfilters.com
T & T Customs
www.tntcustoms.com
MasterCraft Racing Products
www.mastercraftseats.com
Tera Manufacturing
Mickey Thompson Performance Tires and Wheels
1900 Compton Ave., Suite 101, Dept. GMHTP
Corona
CA  92881
Tomken
36580 U.S. Hwy. 24 North
Buena Vista
CO  81211
Motive Gear
1001 W. Exchange Ave.
Chicago
IL  60609
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