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Project Trial Hugger Part 2 - Wheels, Tires, and Shocks

Part 2: Wheels, Tires, And Shocks
From the September, 2008 issue of Four Wheeler
By Ken Brubaker
Photography by Ken Brubaker, GT Inc.
Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger H3 Hummer Exterior Rear View
Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Black Bfgoodrich All Terrain Tires
Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger H3 Advantage Package
We had no beef against the... 
   
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Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger H3 Advantage Package
We had no beef against the stock gas-charged monotube "specially tuned" shocks that came with our H3's Adventure Package. They seemed to work fine for street driving and mild off-highway excursions. Nevertheless we knew from experience that most self-contained monotube shocks are susceptible to overheating when asked to absorb rough terrain for extended periods of time, and that the Rod Hall reservoir shocks, with their increased oil volume, were the perfect solution for extended rough terrain driving. Removal was as simple as removing the upper mounting nut and the lower mounting bolt.
Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Rod Hall Racing Shocks
Here you can see one of the... 
   
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Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Rod Hall Racing Shocks
Here you can see one of the new Rod Hall Racing shocks before it was installed. This is a quality piece that has 6061-T6 billet-aluminum body caps and eyelet and clear cadmium plating with clearcoat finish.
Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Rod Hall Racing Shocks
The new shocks reuse the stock... 
   
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Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Rod Hall Racing Shocks
The new shocks reuse the stock rubber bushings, but require the installation of a formed metal part that is intended to keep the shock from rotating and causing the reservoir to be damaged by the A-arms. Here you can see the self-tapping screw that is included with the kit being installed through the formed metal part into the suspension bucket.
Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Installed Shocks
Here you can see how the shocks... 
   
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Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Installed Shocks
Here you can see how the shocks look when installed. The front shocks offer 4.18 inches of travel.
Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Rear Shocks
The rear shocks have the same... 
   
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Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Rear Shocks
The rear shocks have the same plating, clearcoat, and billet-aluminum components as the front shocks and they too installed easily. The rear shocks offer 8.5 inches of travel.
Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Gt Inc Simulock Wheel
Notice the visual difference... 
   
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Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Gt Inc Simulock Wheel
Notice the visual difference between the stock H3 wheel and tire (right) and the GT Inc. Simulock wheel mounted in the BFG A-T KO tire. GT Inc. offers its Simulock wheel in silver or black with either a polished or black ring. Naturally we went with the all-black combination, which is in line with our H3's no-bling, all-business theme.
Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger H3 Factory Wheel
To fit a simulated bead-lock... 
   
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Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger H3 Factory Wheel
To fit a simulated bead-lock ring on the H3 factory wheel, GT Inc. chemically strips all paint and powdercoat and then CNC's the wheel slightly to level the rim flange and spoke area to create a flat mounting surface for the ring. As you can see there is very little material machined from the spoke area. Here you can also see one of the holes drilled in the spoke area for insert clearance.
Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Inner Ring
The inner ring (shown) is... 
   
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Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Inner Ring
The inner ring (shown) is welded to the wheel, and then the wheel is bead-blasted, baked for two hours in a 400-degree oven to cook off any residual chemicals, and then powdercoated and assembled. Stainless steel fasteners are used on the ring, and six of those actually attach the beefy forged aluminum, CNC-machined, simulated bead-lock ring to the wheel. This heavy-duty ring is one of the reasons this wheel looks very similar to a bead-lock wheel. The final step is to sand the factory center caps and paint them to match the black semi-gloss powdercoat on the wheel and ring. This paint is easily obtainable from Lowe's, so when we trash a center cap on the trail we can simply procure another and paint it to match.
Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Tire Pressure Sensor
Attitude Performance has all... 
   
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Hummer H3 Upgraded Shocks Tires Wheels Project Trail Hugger Tire Pressure Sensor
Attitude Performance has all the equipment to mount and balance wheels and tires and they had the job done in no time. The combination took an average amount of weight and it had to be placed on the inside of the wheel due to the addition of the simulated bead-lock ring. Here Matt Dinelli resets our tire-pressure sensors. Since we used the same size tire as stock, we had no issues with the TPS monitoring system due to the fact that the recommended tire pressures were the same.
Attitude Performance
847/593-0505

www.attitudeperformance.com
Boulder Accessories
www.boulderaccessory.com
BFGoodrich Tires
Dept. 5.0
P.O. Box 19001
Greenville
SC  29602
(877) 788-8899

www.bfgood
richtires.com
GT Inc.
www.hummerproducts.com

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