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2005 Dodge Power Wagon Towing Accessories - Project Power Wagon

Part 2: Towing Upgrades
By Ken Brubaker
Photography by Ken Brubaker
2005 Dodge Power Wagon Side View Trailer
2005 Dodge Power Wagon Gooseneck Fifth Wheel Kit
1. Here are all of the components... 
   
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2005 Dodge Power Wagon Gooseneck Fifth Wheel Kit
1. Here are all of the components of the of the B&W Turnover Ball Gooseneck Hitch and Companion 5th Wheel RV Hitch systems. In this photo, you can also see the handy Tow & Stow receiver hitch we installed to aid in bumper towing. We'll detail the Tow & Stow a bit later in the story.
2005 Dodge Power Wagon Remove Bedliner
2. Our Power Wagon has the... 
   
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2005 Dodge Power Wagon Remove Bedliner
2. Our Power Wagon has the optional factory drop-in bedliner, so before we could begin installing the Turnover Ball system, we had to get the bedliner out of the way. After removing 12 bolts, it removed easily from the truck.
2005 Dodge Power Wagon Drill Hole Turnover Ball
3. The Turnover Ball requires... 
   
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2005 Dodge Power Wagon Drill Hole Turnover Ball
3. The Turnover Ball requires a 4-inch hole be drilled in the bed. Here, Dinelli marks the center point of the area to be drilled. For our shortbed Power Wagon, the instructions directed us to center the hole 45 1/2 inches from the back of the truck box.
2005 Dodge Power Wagon Drill Hole
4. With the drill point clearly... 
   
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2005 Dodge Power Wagon Drill Hole
4. With the drill point clearly marked (and triple-checked for accuracy), the 4-inch hole was drilled in the bed. Naturally, we inspected underneath the bed to ensure that it was clear of any wiring or obstructions before we started to drill.
2005 Dodge Power Wagon Sheetmetal Flange
5. On the passenger side of... 
   
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2005 Dodge Power Wagon Sheetmetal Flange
5. On the passenger side of the Power Wagon, there's a sheetmetal flange that is hanging down from the bottom of the truck bed floor. A small notch must be made in this flange before the rear Turnover Ball crossmember can be installed. The notch is made by enlarging an existing factory hole.
2005 Dodge Power Wagon Crossmembers
6. With the notching completed,... 
   
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2005 Dodge Power Wagon Crossmembers
6. With the notching completed, the front and rear crossmembers were slid in place from inside the wheelwell through the gap between the bed and the truck's frame until they spanned the framerails.
2005 Dodge Power Wagon Centersection
7. The centersection went... 
   
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2005 Dodge Power Wagon Centersection
7. The centersection went in next and bolted to the crossmembers. This is typically a two-person job due to the weight of the unit and the fact that bolts have to be installed while it's being held in place. Another option is to lift the centersection into position by using an overhead lifting device like an engine hoist. The chain can be routed down through the 4-inch hole in the bed and fastened to the latch pin in the centersection. Either way, the mounting bolts are left loose at this time.
2005 Dodge Power Wagon Skidplates
8. Next up, the side plates... 
   
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2005 Dodge Power Wagon Skidplates
8. Next up, the side plates are bolted in position. On the driver side, we had to remove the emergency brake cable bracket from the frame and temporarily unclip a wiring harness from the inside of the frame-rail. On the passenger side, we had to temporarily remove one of the rubber exhaust mounts and move the exhaust slightly to fit one of the mounting bolts. The side plate on the driver side has an integrated carriage bolt for remounting the factory emergency brake cable bracket. With the side plates installed, all of the mounting bolts were then tightened using the torque specs provided in the instructions.
2005 Dodge Power Wagon Latch Pin Handle
9. The latch pin handle is... 
   
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2005 Dodge Power Wagon Latch Pin Handle
9. The latch pin handle is what is pulled to release the Turnover Ball. It mounts to the latch pin with a provided hex cap screw and center locknut.
2005 Dodge Power Wagon Turnover Ball Installation
11. Here you can see how Dinelli... 
   
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2005 Dodge Power Wagon Turnover Ball Installation
11. Here you can see how Dinelli contoured our factory bedliner to match the new Turnover Ball mount. You can also see how the Turnover Ball locks in place in the hitch receiver via the latch pin.
2005 Dodge Power Wagon Bedliner Mount
12. The Companion 5th Wheel... 
   
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2005 Dodge Power Wagon Bedliner Mount
12. The Companion 5th Wheel Hitch is an accessory to the Turnover Ball, and it mounts to the RV post (shown). The RV post locks in place in the Turnover Ball hitch receiver. The RV post has two holes: the lower hole is for trucks with bedliners, and the upper hole is for those without bedliners.
2005 Dodge Power Wagon 5Th Wheel Hitch
13. This is the RV base and... 
   
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2005 Dodge Power Wagon 5Th Wheel Hitch
13. This is the RV base and it has a number of mounting holes for the RV pivot arms. This offers adjustability options so the RV coupler can be positioned up/down and front/back as needed to compensate for different truck/trailer combinations.
2005 Dodge Power Wagon Rv Base Mounting Holes
14. With the RV pivot arm... 
   
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2005 Dodge Power Wagon Rv Base Mounting Holes
14. With the RV pivot arm bolts installed, they're torqued to spec.
2005 Dodge Power Wagon Torque Pivot Arms
15. U-bolts hold the RV base... 
   
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2005 Dodge Power Wagon Torque Pivot Arms
15. U-bolts hold the RV base to the RV post. Before the U-bolts are tightened, the RV base is placed square in the truck bed, and a draw-down bolt is installed through the RV base and into the RV post. The draw-down bolt creates upward pressure on the RV post so the latch pin cannot be disengaged. In other words, the Companion hitch must be unbolted from the RV post each time you want to remove it from the truck. The draw-down bolt and then the U-bolts are torqued to specs in that order.
2005 Dodge Power Wagon Ubolts Rv Base
16. The last step is to lubricate... 
   
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2005 Dodge Power Wagon Ubolts Rv Base
16. The last step is to lubricate the polyurethane bushings on the RV pivot arms with high-grade lithium grease and then the RV coupler is attached using the saddle lock pins and hairpins. The Companion hitch is now assembled.
2005 Dodge Power Wagon Companion Hitch
16. The last step is to lubricate... 
   
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2005 Dodge Power Wagon Companion Hitch
16. The last step is to lubricate the polyurethane bushings on the RV pivot arms with high-grade lithium grease and then the RV coupler is attached using the saddle lock pins and hairpins. The Companion hitch is now assembled.
2005 Dodge Power Wagon Tow Tow Hitch Receiver
17. As we mentioned earlier,... 
   
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2005 Dodge Power Wagon Tow Tow Hitch Receiver
17. As we mentioned earlier, we also installed one of B&W's Tow & Stow receiver hitches. This all-steel, powdercoated hitch has vertical adjustability in 1-inch increments and you can simply rotate the ball assembly to select from three ball sizes (17/8-, 2-, and 25/16-inch).
2005 Dodge Power Wagon Rotate Hitch Ball
18. Have you ever whacked... 
   
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2005 Dodge Power Wagon Rotate Hitch Ball
18. Have you ever whacked your shin on a protruding trailer hitch? Well, another neat feature of the Tow & Stow is that you can rotate the ball assembly forward (as shown) so it doesn't protrude from the back of the truck when not in use.
2005 Dodge Power Wagon Turnover Ball Gooseneck Hitch
Here's how the Turnover Ball... 
   
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2005 Dodge Power Wagon Turnover Ball Gooseneck Hitch
Here's how the Turnover Ball looks with a gooseneck trailer attached.
B&W Trailer Hitches
www.turnoverball.com
Attitude Performance
Dept FW, 2349 E. Oakton St.
Arlington Heights
IL  60005

www.attitudeperformance.com

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