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Nose Job - 1999 Ford Super Duty

Upgrading the nose of a Super Duty with ARB

Photography by Ned Bacon

We've been asking for a punch in the nose for years with this '99 Super Duty. For more than 160,000 miles, this Banks-enhanced diesel has been hauling 17,000-plus pounds of camper and car trailer over mountain passes at, shall we say, above legal-limit speeds. Usually, these runs take place at night, when the deer and the antelope play. We've had many close calls with that punch in the nose, but someone must look out for fools as we haven't received it ... yet. Thanks to some new products from ARB, now we are ready for it.

When we saw the lines of ARB's new Deluxe Bull Bar bumper for Super Dutys, we knew we'd found a noseguard with the looks we could live with for our trusty truck. We like the fact that all ARB bumpers are designed in Australia to deal with kangaroos and other road-warrior creatures found all over the highways Down Under. Like all ARB bumpers, the new SD unit is engineered to work with the truck manufacturer's safety mechanisms (airbags) and when installed, becomes a fully integral crossmember that adds strength and protection to the front of the vehicle. Weighing a hefty 150 pounds, the bumper is formed from cold-rolled sheet steel and 0.250-wall tubing. It can handle the winching loads of a 15,000-pound Warn winch-the only winch recommended for it.

Since the only 'wheeling our truck sees is snowy roads, we don't have a need for a winch. One of the nice things about an ARB bumper is that they look the same, with or without a winch. There are no gaping holes like something is missing. A clean cover plate is provided to cover the winch access hole in the top of the bumper, and the license plate covers the area where the fairlead goes. The bumpers are also equipped with light tabs for auxiliary lighting and this is a feature we did put to use.

New from IPF, ARB's auxiliary light brand, are 900XS HID Xtreme Sport Series lights. They feature High Intensity Discharge (HID) technology and, at $450 each, are among the most affordable HID lights on the market. These flamethrowers throw an intensely white light to the tune of 873,000 candlepower in the spotlight version. Candlepower is just a number, so to put these lights' power into real life-speak, consider this: If you are traveling at 60 mph, you are covering 88 feet per second. One HID Xtreme Sport spotlight (PN 900HIDS) gives 3,000 feet of visibility to an obstacle (such as the proverbial deer in the headlights). If you do the math, this means if you're driving with a 900HIDS, you have 34 seconds to slow from 60 mph and miss the deer. Bottom line, with auxiliary lights like these we feel a whole lot better flying over those mountain passes at night-for our sake and the deer's.

We installed two Xtreme Sports, one 900HIDS spot beam and one 900HIDD driving beam, on the provided light tabs on our new Bull Bar. They are an easy plug-and-play hookup with IPF's harness kit. A simple long-arm toggle switch mounted near our left knee and close to the truck's high/low beam switch allows us to flick our nightlighters off quickly if oncoming traffic approaches. You wouldn't want to flash someone with these, and, as with all auxiliary lights, you should check their legality for on-road use in the area you are traveling. Check out the photos of our install, and check out this 'bar if you are looking for nose protection.

  • The 150-pound bumper can be shipped to your doorstep via truck and comes in a wooden crate that provides enough firewood for a week. It's a long trip from Australia, and ARB wants your bumper's black powdercoat paint perfect when it gets to you.
    The 150-pound bumper can be shipped to your doorstep via truck and comes in a wooden crate
  • Four bolts and five minutes removed the flimsy OE bumper from our '99 Super Duty. We wish we could say that the ARB bumper installs as easily, but several brackets and alignment angles need to be addressed to get the thing on. Perhaps this mounting approach has something to do with the bumper's airbag compatibility, we're not sure. Just be prepared to spend a little extra time here.
    Four bolts and five minutes removed the flimsy OE bumper from our '99 Super Duty. We wish
  • The factory tow hooks must be removed but are reinstalled later onto the ARB bumper brackets.
    The factory tow hooks must be removed but are reinstalled later onto the ARB bumper bracke
  • Since the tow-hook bolts also hold the front spring hangers to the frame, these bolts must be replaced with bolts provided by ARB.
    Since the tow-hook bolts also hold the front spring hangers to the frame, these bolts must
  • The next step is to install these two vertical mounting brackets to the factory mounting brackets on the ends of the Ford framerails. These brackets essentially rotate the actual bumper-mounting points 90 degrees. They change these mounting points from flat against the frame ends to parallel to the framerails via the holes seen in the ends of the vertical plates. This method adds another dimension to the alignment process, making the install more complex and time-consuming.
    The next step is to install these two vertical mounting brackets to the factory mounting b
  • If you are not utilizing a winch, this nicely finished plate is provided to cover the winch access holes in the top of the bumper. Note the rubber trim and shape. This is not just some after-thought piece.
    If you are not utilizing a winch, this nicely finished plate is provided to cover the winc
  • Like all ARB bumpers, extra turning/parking lights are provided in the bumper face. These are spliced into the truck's existing lighting and provide an extra level of visibility to these all-important lights.
    Like all ARB bumpers, extra turning/parking lights are provided in the bumper face. These
  • Once the bumper is aligned side to side, up and down, and back and forth to the front of the truck (via tightening the various mounting bolts in their eccentric holes), two more holes are required to be drilled to allow for "pinning." Pinning provides for a mounting bolt that is not holding eccentric holes together and thus should keep everything from shifting.
    Once the bumper is aligned side to side, up and down, and back and forth to the front of t
  • This nice metal air-deflection shield is provided to go under the bumper and replaces the factory rubber one that Ford provides. Our truck is an early production unit (Aug. '98) and has a power-steering cooler that is different from later trucks. It interfered with the ARB shield, and we had to cut about a 4x11-inch section from it for clearance (see inset).
    This nice metal air-deflection shield is provided to go under the bumper and replaces the
  • This is the end result of our trimming to clear the power-steering cooler. Since our truck doesn't 'wheel, this setup works OK, but if brush and rocks are in the forecast, we'd recommend moving the cooler or replacing it with a newer one.
    This is the end result of our trimming to clear the power-steering cooler. Since our truck
  • Killer lighting made affordable. HID lighting used to be only for the big-bucks Trophy Trucks and your neighborhood ballpark. IPF has worked to bring the price down, and these 900XS HID Xtreme Sports are the result. We installed both a driving (left) and a spot (right) onto our new bumper. The lights plug into a simple IPF harness after the H.I.D. amplifier ballast packs are remotely mounted near the lights.
    Killer lighting made affordable. HID lighting used to be only for the big-bucks Trophy Tru
  • We mounted our ballast packs in the space where the winch fairlead would go if we had a winch. The lights are mounted to the two mounting tabs provided on the bumper. Note how the cover plate looks when installed to hide the winch access holes.
    We mounted our ballast packs in the space where the winch fairlead would go if we had a wi
  • The stock Ford low beams. .
  • The stock high beams
  • High beams and both the driving and spot IPF 900XS H.I.D. Xtreme Sports in action.
  • This sturdy toggle switch comes with the IPF harness. We mounted it into our dash near our left knee and close to the high/low headlight stalk. It is easy to reach for fast-flicking on and off. Speaking of fast, when first lit, the 900XSs take a second to "warm up" and glow at their brightest. Once in use, if flicked on and off, the intense white light is instantaneous.
    This sturdy toggle switch comes with the IPF harness. We mounted it into our dash near our
  • A final view. Note how the bumper still looks good despite not sporting a winch. The license plate covers the fairlead hole and the topside access holes are hidden as well. The original Ford factory tow hooks are still utilized. On both sides of the license plate are slots provided as Hi-Lift jack points. The 8-inch metal-housed IPF lights fit perfectly between the grilleguard bars. We haven't noticed any change in the cooling temperature of the pumped-up diesel. If we ever get that punch in the nose, we'll bring you a full report on the results.
    A final view. Note how the bumper still looks good despite not sporting a winch. The licen
SOURCES
ARB USA
800-761-8192
www.arbusa.com
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