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An Array Of Bolt-Ons For The Four-Door Jeep Wrangler JK

Unlimited Potential

By Ken Brubaker, Photography by Ken Brubaker

Did 35s fit?
So did the 35-inch tires fit this JK with the modifications we installed? Well, after fitting the 35s, we didn't see any tire-to-vehicle contact at the front of the vehicle, either on flat ground or when flexed out on the RTI ramp. However, on flat ground the rear tires were only about 1/2 inch away from the splash shields on the inside of the wheelwells and the lower body lip (Figure 1). When we ran the vehicle up the RTI ramp, the rear tire on the side of the vehicle that was compressing contacted the splash shield (Figure 2), which caused the JK to travel 5.5 inches less up the 20-degree ramp compared to stock.

This made us wonder how 33s would fare, and it just so happened that Punisher Offroad owner Tim Aker was kind enough to let us borrow a pair of 33x12.50 Mickey Thompson ATZs off his JK. With the 33s installed in the rear, and the modifications we made, we hit the RTI ramp again, and at full flex, there were no contact issues (see Figure 3).

Since the install, the owner of the JK says that only once has he had tire-to-vehicle contact issues during normal driving and light off-highway travel with the 35s. It consisted of light rear tire-to-splash shield contact and happened when pulling into an angled driveway approach with a little too much speed.

Bottom line: Even though the 35s rarely contact the rear splash shields, the owner of this rig wants to eliminate that possibility while enjoying unencumbered wheel travel both on- and off-highway. He also wants to keep the rig's center of gravity as low as possible. With that said, he's looking at installing a simple 2-inch suspension lift. He has plenty of options because there are numerous kits in that lift range available for the JK in the aftermarket. As a bonus, they're easy to install and inexpensive.

  • Fig. 1
  • Fig. 2
  • Fig. 3

About Moab Offroad
Moab Offroad in Louisville? Yep, it bears the name of one of the nation's hottest wheeling destinations in Utah, but it's in Kentucky. Sure, there's a story behind the name, but the real story here is what Moab Offroad has going on.

They're a 10-year-old, six-bay shop owned by Max Dollinger and they currently employ five people. About 99 percent of their work is Jeep-related, but they also do quite a bit of Toyota tech. One look around the business and it becomes clear that they're comfortable with everything from simple bolt-ons to extreme custom builds.

So the next time you're in Louisville, go to Moab and say hi.

  • 11.Next up, Moab Offroad technicians removed the splash pan/skidplate and stock front bumper in preparation for the new Warn bumper.
    11.Next up, Moab Offroad technicians removed the splash pan/skidplate and stock front bump
  • 12.The new Warn front bumper has accommodations for the factory fog lights. The only modification required is to drill out the fog-light housing factory mounting holes to 1/4 inch. The kit includes light port blocker plates that can be installed if you do not install lights.
    12.The new Warn front bumper has accommodations for the factory fog lights. The only modif
  • 13.Installing the winch mounting plate, roller fairlead, and 9.5ti winch was super easy, and we completed the install while the bumper was off the rig using the supplied hardware. We then mounted the assembly onto the JK as one unit.
    13.Installing the winch mounting plate, roller fairlead, and 9.5ti winch was super easy, a
  • 14.Installing the new Warn rear bumper begins by removing the spare tire carrier/third brake light assembly and the stock bumper.
    14.Installing the new Warn rear bumper begins by removing the spare tire carrier/third bra
  • 15.The kit comes with new frame brackets to mount the new Warn bumper and they fasten using included hardware. Here you can see two of the bolts installed (weld nuts are included with the kit to facilitate installation on all of the mounting bolts) while drilling has begun on the two lower mounting locations. The frame brackets are left slightly loose until all eight bumper bolts are started.
    15.The kit comes with new frame brackets to mount the new Warn bumper and they fasten usin
  • 16.The rear bumper is then placed onto the frame brackets and aligned correctly. Then all of the fasteners are tightened. Two more holes are then drilled through the factory crossmember so that more fasteners can be installed for added strength.
    16.The rear bumper is then placed onto the frame brackets and aligned correctly. Then all
  • 17.Assembling the tire carrier to the bumper is easy. It simply mounts to the carrier post on the new bumper, and then the tire carrier post support bracket, carrier lock pin, wear sleeve, and lanyard cable are installed. The kit includes metal shims that allow for carrier height adjustment. The third brake-light assembly is then modified so it can be mounted on the carrier. The last step to the install is to bolt on the spare tire-mounting bracket and the spare tire and follow the instructions to drill out the bracket so there is preload on the tire when mounted. This step is left up to the buyer because of the many different wheel/tire configurations.
    17.Assembling the tire carrier to the bumper is easy. It simply mounts to the carrier post
  • 18.JKS Quicker Disconnects were the last items we installed. These are designed for use with the factory sway bar only. The first step was to remove the factory links and install the upper (driver side shown) and lower stainless-steel tapered mounting posts using the included hardware. It's worth noting that the lower passenger-side post is squared off to provide sufficient clearance between the post end and the OE track bar bracket on the axle.
    18.JKS Quicker Disconnects were the last items we installed. These are designed for use wi
  • 19.Here you can see the driver-side Quicker Disconnect installed. Note that the JKS units are greasable and adjustable for sway bar angle. The Quicker Disconnects are designed to mount onto the tapered mounting posts and to be locked in place using "click pins." When you hit the trailhead, the Quicker Disconnects are designed to be removed completely from the vehicle. Simply store the units in the vehicle and the click pins in their respective mounting posts. JKS notes that the OE sway bar should be secured to the chassis in the horizontal position when the Quicker Disconnects are not in use to prevent interference with the tires.
    19.Here you can see the driver-side Quicker Disconnect installed. Note that the JKS units
SOURCES
JKS Manufacturing
P.O. Box 98
Alliance
NE  69301
308-762-6949
www.jksmfg.com
Warn
12900 S.E. Capps Road
Clackamas
OR  97015
800-543-9276
www.warn.com
Moab Offroad
4915 Poplar Rd.
Louisville
KY
502-962-8141
www.moab-offroad.net
Dick Cepek Tires & Wheels
4600 Prosper Drive
Stow
OH  44224
330-928-9092
www.dickcepek.com
Bushwacker
6710 N. Catlin Avenue
Portlandville
OR  97203
800-234-8920
www.bushwacker.com
By Ken Brubaker
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