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Currie Enterprises Fortified 9 Jeep Wrangler Axle - Fabricated F9

Taking A Closer Look At Currie's F9 Fabricated Axle
From the April, 2010 issue of Four Wheeler
By Sean P. Holman
Photography by Sean P. Holman
Currie Fortified 9 Axle Fully Assembled F9 Axle
One of the most intriguing new axle options on the market is the Currie F9, a fabricated 9-inch drop-out axle that boasts strength, quality, and style. Each Currie F9 is fabricated from scratch with precision and can be custom ordered for any application.

Currie Fortified 9 Axle F9 Axles
This customer chose front... 
   
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Currie Fortified 9 Axle F9 Axles
This customer chose front and rear F9s for his JK. The rear axle has the optional back brace added to it and these axles were powdercoated prior to assembly. Because of their construction, the F9 is very bracket friendly, enabling brackets (or bracing) to be welded anywhere on the housing.
The F9 fabbed housing far surpasses the strength of stamped 9-inch housings and features a 3/16-inch-thick Hi-Form 50 steel body with a 3/8-inch-thick Hi-Form 50 steel third member mounting surface. It is sized to accept specially machined 3- or 31/4-inch diameter axletubes with a 1/4-inch wall thickness. These machined axletubes lock the tubes to the housing during production, where they are welded on all sides for strength. As part of the quality control process, all welds are pressure tested against leaks. Back brace kits are also available for customers requiring the ultimate in strength.

Currie Fortified 9 Axle Heavy Duty Brackets
The JK F9 comes with Currie's... 
   
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Currie Fortified 9 Axle Heavy Duty Brackets
The JK F9 comes with Currie's heavy-duty JK suspension brackets, making direct bolt-in installation a breeze with most suspension systems.
We were recently invited to document the assembly of Currie's F9 axles at Off Road Evolution in Fullerton, California, where a customer's Jeep was undergoing a radical axlectomy. With the stock axles headed out to the salvage pile, the owner of this JK chose front and rear Currie F9s. These F9 housings utilize Off Road Evolution brackets and were powdercoated prior to our install. Check out what goes in to assembling the Currie F9 axles.

Currie Fortified 9 Axle Gears
The owner of this vehicle... 
   
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Currie Fortified 9 Axle Gears
The owner of this vehicle chose 5.29 gears and ARB Air Lockers to fill both axles.
Currie Fortified 9 Axle Pinion
The F9 housing will accept... 
   
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Currie Fortified 9 Axle Pinion
The F9 housing will accept either high- or low-pinion center sections; in this case, the rear is a Currie 9+ low pinion and the front is a 9+ high pinion.
Currie Fortified 9 Axle Gear Setup
Arguably the best feature... 
   
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Currie Fortified 9 Axle Gear Setup
Arguably the best feature of a 9-inch style axlehousing is the ability to assemble the center sections and set up the gears on the bench.
Currie Fortified 9 Axle Completed Third Member
Here the completed third member... 
   
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Currie Fortified 9 Axle Completed Third Member
Here the completed third member is ready to be installed in to the axlehousing. Note the ARB air line.
Currie Fortified 9 Axle Third Member Install
With the studs pressed in... 
   
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Currie Fortified 9 Axle Third Member Install
With the studs pressed in to place, the third member was ready to be mated to the axlehousing.
Currie Fortified 9 Axle Mounting Bolts
Next, the third member was... 
   
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Currie Fortified 9 Axle Mounting Bolts
Next, the third member was seated and the mounting bolts were tightened down to spec.
Currie Fortified 9 Axle Axleshafts
With the third member in place,... 
   
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Currie Fortified 9 Axle Axleshafts
With the third member in place, the new 35-spline Currie axles were ready to be installed. You can see that these axleshafts were mated to the JK disc brake assemblies before installation in to the F9 housing.
Currie Fortified 9 Axle ABS Toner Ring
Visible in this photo is the... 
   
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Currie Fortified 9 Axle ABS Toner Ring
Visible in this photo is the ABS toner ring. Because the F9 axles reuse the JK brakes and ABS sensors, your JK's ESP and ABS systems will function as if you still had stock axles under your rig.
Currie Fortified 9 Axle Brake Rotors
Next, the factory brake rotors... 
   
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Currie Fortified 9 Axle Brake Rotors
Next, the factory brake rotors were installed, just about completing the rear axle assembly.
Currie Fortified 9 Axle Front Assembly
The front axle assembly is... 
   
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Currie Fortified 9 Axle Front Assembly
The front axle assembly is almost identical to the rear, with the additional step of mounting the ball joints and steering knuckles.
Currie Fortified 9 Axle Front Axle Housing
Also note that the front axlehousing... 
   
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Currie Fortified 9 Axle Front Axle Housing
Also note that the front axlehousing uses an inner axle seal, something not present on the rear axle and sometimes overlooked by home installers.
Currie Fortified 9 Axle F9 Axle
The completed Currie F9 axle... 
   
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Currie Fortified 9 Axle F9 Axle
The completed Currie F9 axle is a thing of beauty, and this one is ready to live its new life under a Wrangler JK.
Currie Enterprises
1480 North Tustin Avenue
Anaheim
CA  92807
714-528-6957

www.currieenterprises.com
Off-Road Evolution
1829 W. Commonwealth Ave.
Fullerton
CA  92833
714-870-5515

http://www.offroadevolution.com/

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