When companies like Warn Industries decide to re-invent the wheel-or, in this case, the automotive air compressor-they are first required to perform tons of market research, and conduct feasibility studies before ever assembling a prototype. This methodical approach to product planning typically pays off in the end. We all know success begins with a solid plan. Building on an already legendary product base, Warn focus groups came up with the idea of adding an electrical compressor to their arsenal of winches, lights, and drivetrain products. It only seemed logical to integrate one right into a winch platform. After all, a winch motor is plenty capable of powering a compressor.
Just as the introduction of the new PowerPlant popped up on our travel calendar last September, three years' worth of hard teamwork paid off for a very talented group of individuals at Warn. The first-ever combination stump puller/pneumatic power source further bolsters Warn's undisputed reputation for quality and performance in our marketplace.
We took a trip up to Clackamas, Oregon, to get some hands-on time with the new PowerPlant multitool. What we discovered was rare; the product is both an innovative concept and brilliant in execution. The new PowerPlant is everything we expected and more. It is available in two different models; the 9,500-pound high-performance (HP) version, designed for those of us who want a faster line speed, and the 12,000-pound heavy-duty (HD) version for longer duty cycles. Both units are simple to use and come complete with fittings and 25-foot coiled air hose. We plan to install a PowerPlant 12000HD on our project Mega Titan as soon as we can get our hands on one.
One of the more obvious questions we asked about the PowerPlant's design had to do with engine cooling and airflow restriction. We wondered if this new winch would cause Jeeps with relatively small radiators to overheat when mounted on top of a bumper. Warn assured us that this consideration was taken into account during the design phase. They claimed the outer shell had undergone aerodynamics testing to ensure adequate airflow to a variety of vehicle cooling systems. We were told the PowerPlant is no more restrictive than the popular Warn 8274 upright winch. In this photo, you'll notice 20 flow-through cooling vents (green arrow) that allow ample airflow to the new JK Wrangler grille.
 We had Warn remove the protective...  We had Warn remove the protective outer shell of a PowerPlant so we could showcase exactly what makes it different from a standard winch. As you can see, the air compressor portion adds a whole assortment of components that wouldn't otherwise be included with a winch. |  When called upon as a winch,...  When called upon as a winch, the PowerPlant offers a three-stage planetary geartrain; a Gen II Motor; an improved contactor design that requires less electrical draw and improves reliability; and an automatic load-holding brake feature for simpler winch operation and positive operator feedback. |  A corded remote control serves...  A corded remote control serves as winch cable in/out controller, as well as a compressor on/off switch. The new remote design is a definite improvement over previous corded remote controls. |
 Warn even had a demonstration...  Warn even had a demonstration set up for us where a PowerPlant multitool was used to power a pneumatic nail gun, an impact wrench, and to inflate tires, all of which the PowerPlant handled with ease. |  In air compressor mode, the...  In air compressor mode, the PowerPlant is a robust, integrated system that performs well beyond other small electrical air compressors, thanks to industry-leading features such as a massive 4.6hp motor; a built-in intercooler to reduce air temperature; and a high airflow rating of 5 cfm at 90 psi. The unit also has high- and low-pressure regulating switches for efficient trouble-free operation, and a thermal sensor to monitor motor temperature and to maximize lifespan. Besides airing up tires, the PowerPlant can inflate a small raft in just minutes. This feature will come in very handy for overnight trail rides where air mattresses are required. | |