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Chevy S-10 Pickup ZR2 Lift Kit - Upping The Ante

BDS Takes The ZR2 To A Whole New Level
By Ken Brubaker
Photography by Ken Brubaker
2001 Chevy S10 Zr2 Pickup Passenger Side Before
Before
2001 Chevy S10 Zr2 Pickup Drivers Side View After
After
2001 Chevy S10 Zr2 Pickup Bds Kit
These are the components included... 
   
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2001 Chevy S10 Zr2 Pickup Bds Kit
These are the components included with the BDS 5-inch-lift kit, including the optional front skidplate.
2001 Chevy S10 Zr2 Pickup A Arm Drop Brackets
These are the front and rear... 
   
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2001 Chevy S10 Zr2 Pickup A Arm Drop Brackets
These are the front and rear upper A-arm drop brackets. As their name implies, they drop the upper A-arms, thus creating lift. They are made from 1/4-inch steel. Look closely and you can see where items like the OE extended-stop support wing and part of the upper control arm pocket were removed using a plasma cutter. All total, there are approximately six OE items that need to be removed or modified to make room for the new suspension components.
2001 Chevy S10 Zr2 Pickup Front Crossmember
Here you can see the new front... 
   
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2001 Chevy S10 Zr2 Pickup Front Crossmember
Here you can see the new front crossmember and the new main rear crossmember installed on the vehicle. The new main rear crossmember attaches where the OE lower rear control arms used to be. The front crossmember attaches where the OE lower front control arms used to mount.
2001 Chevy S10 Zr2 Pickup Differential Mounts
The front differential assembly... 
   
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2001 Chevy S10 Zr2 Pickup Differential Mounts
The front differential assembly mounts to the vehicle at three points. In the center of this image you can see the new driver-side differential mount hanging down. In the bottom right, you can see the passenger-side differential mount that bolts to the axletube. Not seen is the rear crossmember mount.
2001 Chevy S10 Zr2 Pickup Lower Arms
The kit reuses the OE lower... 
   
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2001 Chevy S10 Zr2 Pickup Lower Arms
The kit reuses the OE lower A-arms, and they mount to the new front and rear crossmembers. Here you can see how the front of the driver-side A-arm attaches to the new front crossmember.
2001 Chevy S10 Zr2 Pickup Differential Skidplate
A new heavy-duty differential... 
   
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2001 Chevy S10 Zr2 Pickup Differential Skidplate
A new heavy-duty differential skidplate is included with the kit, and it bolts to the new front and rear crossmembers.
2001 Chevy S10 Zr2 Pickup Torsion Bar Guard
The torsion-bar crossmember... 
   
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2001 Chevy S10 Zr2 Pickup Torsion Bar Guard
The torsion-bar crossmember is lowered using extension links. A torsion-bar guard (shown) is installed using the OE skidplate bolts.

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Related Photos

2001 Chevy S10 Zr2 Pickup A Arms 2001 Chevy S10 Zr2 Pickup Front End Finished
2001 Chevy S10 Zr2 Pickup Rear Suspension 2001 Chevy S10 Zr2 Pickup Ramp Before

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