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Add 60 Horsepower to your 5.3L for $100

A used LS9 cam and LS3 valvesprings make big power in GM’s most common LS engine.

LS cam swaps are all the rage, but how many of them offer 60 hp for $100?

There are literally thousands upon thousands of 5.3L engines running around the streets and trails, powering everything from GM pickups and SUVs to non-GM vehicles like Jeeps, Toyotas, and more. Indeed, the 5.3L seems poised to supplant the venerable small-block Chevy as the most common engine in motorsports. Depending on the year, make, and model, the GM 5.3L puts out between 270 and 355 hp in factory trim. For this story, we took a LM7 5.3L truck version of the engine produced between 1999 and 2007. The LM7 features an iron block and aluminum cathedral-port cylinder heads and, depending on the year, produced between 270 and 295 hp and 315 to 335 lb-ft.

We all know that nothing wakes up an LS like a cam swap, right? The problem with a cam swap, like anything else we want to do with our vehicles, is the expense. But while an aftermarket cam and spring set can easily set you back more than $400, what if we told you there was a way to get plenty of performance for a fraction of that price? You heard it right, we managed to coax an extra 60 hp from a freshly scored junkyard 5.3L with a cam and springs for a measly Benjamin. Of course, our components were used, but by no means were they special deals, since we saw plenty offered near this price point.

LS cam swaps are all the rage, but how many of them offer 60 hp for $100?

The key to the $100 cam swap was choosing the right cam, followed by the right springs. While an aftermarket cam might offer even bigger power gains, the cost per horsepower definitely favors this low-buck route. If you're looking to get more performance from your 5.3L, don't look to the aftermarket. Instead, look back at the factory, namely the LS9. Why install an LS9 cam designed for a supercharged 6.2L into our naturally aspirated 5.3L, you ask? A quick look at the specs of the two cams will reveal the power potential.

The factory LM7 5.3L cam, a profile shared with the smaller 4.8L LR4, was the mildest cam ever offered by the factory. With specs of 0.457/0.466 lift, 191/190 degrees duration, and 115.5 lobe-separation angle (LSA), the 5.3L stick was hardly what you could consider a powerhouse. By contrast, the LS9 cam offered a 0.558-/0.552-lift split, a 211-/230-degree duration split, and (wide) 122.5-degree LSA. Although the LS9 was designed for a positive-displacement blower—with a larger displacement, no less—the GM cam offered a lot of performance when stuffed into the smaller 5.3L. Case in point, the cam swap increased the engine speed where the motor made peak power by almost 1,000 rpm! On the smaller 5.3L, the LS9 cam definitely wanted to rev.

If you perform a search for LS cams, chances are the least expensive cam to come up (even new) will be the LS9. GM still offers the popular cam near $150 brand new, but since so many LS9 owners have upgraded their cams, there are plenty of used samples available through forums, groups, and eBay. In the interest of full disclosure, it should be pointed out that the factory LS9 cam did not feature a rear cam sensor and would therefore require a change in not only the cam gear (to a 1x if Gen 3) but also the front cover and associated cam sensor. Our 5.3L was run with an aftermarket Holley HP ECU and required no such change, but that would certainly bring the price up. It might also have us thinking about the more expensive LS6 cams.

The factory LS3 cam is a good choice. It offers better low-speed power compared to the LS9 but slightly less power on the big end. It does, however, require the same kind of upgrades as the LS9, meaning the front cover, cam sprocket, and sensor. In terms of valvesprings, all of the cams mentioned (including the LS9) can be run with cheap, used factory LS3 springs. We nabbed a set of used takeoffs for $30. When combined with the $70 used LS9 cam (the LS7 cam offers identical performance when run with the LM7 1.7 rockers), our total expenditure for the cam swap was a cool $100!

Now that we have covered the reason for our purchase and the associated costs, let's take a look at the results. Fresh from the junkyard, our 5.3L LM7 test motor was covered with over 200K miles' worth of grease and grime. It is amazing how well these things run with so many miles, especially after we saw the condition of a couple of the cam lobes. No longer smooth and shiny, the lobes were nonetheless intact and, thanks to working roller lifters, offered not only a smooth idle but plenty of (stock-level) performance. Run on the dyno with the stock cam, long-tube headers, and no accessories, the 5.3L produced 342 hp at 5,300 rpm and 373 lb-ft of torque at 3,900 rpm.

After installation of the LS9 cam and LS3 springs, the power output jumped to 402 hp at 6,200 rpm and 379 lb-ft of torque at 4,900 rpm. The LS9 cam sure offered plenty of extra power on the big end, but take a note of the torque loss down low, especially for you truck guys. Looking at the curve, you might be wondering why we would pick a blower cam, even one that costs just $100, with so much emphasis on the top of the rev range? To find out, you'll have to check back with us next time when we install a Vortech supercharger on this bad boy!

Our junkyard LM7 was the mildest of the factory 5.3L offerings. After plucking from the local Pick-a-Part, we performed an injector upgrade. Because it would eventually see boost, we replaced the stock injectors with a set of 80-pounders, but the factory injectors supply plenty of fuel for the additional power numbers we generated.
The 5.3L was run on the dyno with these DNA 1-3/4-inch, long-tube headers feeding a 2.5-inch exhaust.
This early (Gen 3) LM7 was equipped with a manual, cable-operated throttle body.
We popped the valve covers and removed the rocker arms and pushrods.
With the springs sufficiently compressed, we removed the keepers using a magnet. After removing the stock springs, we replaced them with a set of used LS3 springs purchased for the paltry sum of $30.
Our takeoff LS3 springs came with the stock retainers, but the truck retainers can also be used. We installed the LS3 springs into place under the spring compressor. Then we adjusted the compressor to allow installation of the keepers.
Once we removed the force holding the springs, the installation was complete. Now all we had to do was repeat the procedure with the remainder of the stock truck springs.
For the cam swap, off came the stock damper and front cover to provide access to the timing chain.
We popped off the cam sprocket and cam retaining plate to gain access to the factory camshaft.
A neat LS trick is to spin the camshaft after the pushrods are removed. This raises the lifters in their bores and allows the cam to slide out without needing to remove them.
Compared to the LM7 cam specs (0.457-/0.466-inch lift, 190/191 degrees duration, 115.5 LSA), the LS9 (0.558-/0.552-inch lift, 211/230 degrees duration, 122.5 LSA) is powerful, but it still idled like a stock cam with 19-20 inches of idle vacuum.
With our LS3 springs in place, we reinstalled the stock pushrods and rocker arms.
After spending just $100 total on a used LS9 cam and LS3 springs, the output of the 5.3L jumped from 342 hp and 373 lb-ft to 402 hp and 379 lb-ft.

On the Dyno:

$100 Cam Swap

What can you get for $100 these days? How about an extra 60 hp from a cam swap? For this test, we upgraded the stock LM7 cam and springs with an LS9 cam and LS3 valvesprings. The used takeoffs are available from a variety of sources; we got both of ours for an even $100 ($70 for the cam and $30 for the springs). Equipped with the stock cam, the well-used junkyard 5.3L produced 342 hp at 5,300 rpm and 373 lb-ft of torque at 3,900 rpm. After installation of the LS9 cam and LS3 springs, the power output jumped to 402 hp at 6,200 rpm and 379 lb-ft of torque at 4,900 rpm.

Sources:

Holley/Hooker
270/782-2900
holley.com

Lucas Oil
Lucasoil.com